Abstract

This disclosure describes a mobile‑to‑factory composite lumber system that converts fire‑hazard biomass (tumbleweed, pine slash, needles, cones, brush) and dirty agricultural waste plastics into low‑cost, warp‑free, rot‑proof, termite‑proof lumber substitutes.

The system uses:

  • Mobile on‑site densification rigs to reduce biomass volume by 50:1

  • Grit removal to protect factory equipment

  • VAR atmospheric drying

  • Recycled HDPE/PP binder (5–15%)

  • Mineral fillers (clay, lime, fly ash, soil fines)

  • Hollow‑core gyroid geometry to reduce material use by 40%

  • Thermal‑loop energy recovery

  • Plasma‑hardened wear surfaces for low maintenance

The result is a bio‑composite lumber that hopefully is:

  • Cheaper than wood

  • Cheaper than composite

  • Stronger and straighter than pine

  • Immune to warp, rot, termites, and moisture

  • Made from materials that states often pay to remove

This invention is released fully into the public domain.

Creative Commons License

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.

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