Abstract
Caldwell APS‑DART‑1.2 is a contained experimental platform for determining whether a distinct amorphous-silica exterior reduces heterogeneous chlorine activation on alumina particles relevant to solid-rocket exhaust.
The program first tests a characterized coated reference against untreated alumina, handling controls, physical mixtures, and amorphous silica. Manufacturing development then compares conventional and vortex-assisted processing, single and staged silica addition, and particle-size-dependent treatment requirements.
The platform combines surface characterization, aluminum and silicon mass accounting, particle-size and surface-area measurements, population-level incomplete-treatment tests, separately characterized incomplete coatings, atmospheric aging, and direct measurement of chlorine-containing products.
A dedicated chlorine-recovery check distinguishes suppressed chlorine formation from chlorine adsorption or loss in the sample, reactor, or sampling lines. Manufacturing comparisons include measured flow, pressure drop, residence-time distribution, temperature, and energy consumption.
A later contained aerosol module investigates delivery to airborne particles. No operational propellant modification, rocket flight installation, atmospheric release, or demonstrated ozone benefit is claimed.
Creative Commons License

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Recommended Citation
Caldwell, Michael Victor Mr., "CALDWELL APS‑DART‑1.2 Surface-Isolated Silica Treatment of Rocket-Relevant Alumina: A Coverage-Heterogeneity, Aging, and Direct Chlorine-Activation Research Platform", Technical Disclosure Commons, ()
https://www.tdcommons.org/dpubs_series/12645