Abstract
Abstract
FORGECELL PRIME v2.1 is a high‑temperature molten‑salt battery architecture designed for grid, industrial, and ISRU applications. v2.0 introduced phase‑change buffering, 3D‑printed ceramic gyroid insulation, and self‑heating ignition. v2.1 adds:
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Thermo‑Acoustic Startup Engine (TASE): converts heat into pressure waves for ultra‑fast startup.
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Self‑Healing Zirconia Shell (SHZS): ceramic containment that reseals micro‑cracks when heated.
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Multi‑Salt Cascade Electrolyte (MSCE): layered salts with different melting points for smoother thermal behavior.
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Gyroid‑Embedded Heat Pipes (GEHP): heat pipes printed inside gyroid insulation for hotspot elimination.
Projected performance if validated:
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Cost: ~70–75% cheaper than emerging molten‑salt batteries.
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Efficiency: ~40–50% less heat loss.
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Startup: minutes → seconds.
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Mass: ~50–60% lower insulation mass.
Core objective
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High‑temperature battery cheaper and more efficient than current molten‑salt concepts.
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Reduced parasitic heat loss and faster startup.
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Gyroid insulation + phase‑change buffering + cascade salts for stable temperature.
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Buildable prototype for lab/industrial evaluation.
Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.
Recommended Citation
Caldwell, Michael Victor Mr., "GCI #290‑Ω+++ – FORGECELL PRIME v2.1 A Modular, High‑Temperature Molten‑Salt Battery with Gyroid Insulation, Phase‑Change Buffering, and Thermo‑Acoustic Startup “Phase‑change thermal buffering uses a secondary salt layer to absorb and release heat, smoothing temperature spikes and reducing active heating/cooling needs.”", Technical Disclosure Commons, ()
https://www.tdcommons.org/dpubs_series/10910